Make the most of our special production expertise within our unrivaled technology portfolio:
HIGH-TECH CNC PROCESSING
State-of-the-art infrastructure for CNC production
Our many years of experience in mechanically processing plastics and fiber-reinforced materials have turned us into what we are today: your CNC production specialist for creating implants and instruments. Our state-of-the-art machinery in an air-conditioned environment guarantees dimensionally perfect parts. Sophisticated handling and robot systems also ensure that your components are produced in a highly automated, efficient and affordable manner.
Our many years of experience in mechanically processing plastics and fiber-reinforced materials have turned us into what we are today: your CNC production specialist for creating implants and instruments. Our state-of-the-art machinery in an air-conditioned environment guarantees dimensionally perfect parts. Sophisticated handling and robot systems also ensure that your components are produced in a highly automated, efficient and affordable manner.
the benefits that gsell offers you
Multi-shift operation, also 24/7
CAM programming stations
Robotic palletizing systems for highly automated production
Tool change system with over 200 tools
Multi-axis turning and milling centers
Swiss-type automatic lathes
INJECTION MOLDING
Our specialty: high-temperature injection molding
Our injection molding infrastructure is specifically designed for processing fiber-reinforced high-temperature thermoplastics. We guarantee process reliability even with thick-walled components, as must be taken into consideration when it comes to near-net-shape blanks. Material-specific or customized injection molding units prevent contamination and reduce processing losses when using high-cost materials. We offer flexible solutions for connection technology with special processes such as injection-molding around inserts.
Our injection molding infrastructure is specifically designed for processing fiber-reinforced high-temperature thermoplastics. We guarantee process reliability even with thick-walled components, as must be taken into consideration when it comes to near-net-shape blanks. Material-specific or customized injection molding units prevent contamination and reduce processing losses when using high-cost materials. We offer flexible solutions for connection technology with special processes such as injection-molding around inserts.
THE BENEFITS THAT GSELL OFFERS YOU
High-temperature infrastructure
Material-specific and customized plasticizing units
Injection-molding around inserts
Machining injection-molded semi-finished products
Small-scale production possible thanks to flexible systems
High-temperature materials such as PEEK, PPSU and PEI
Fiber-reinforced materials
Polymers supplied by the customer, e.g. implantable PEEK
COMPRESSION MOLDING
High-tech solution by Gsell for modern surgery
With multiaxial press technology, Gsell has developed a unique technology for manufacturing products made of fiber-reinforced thermoplastics. Our press technology can be used to manufacture slim, highly rigid components from high-performance plastics. Plastic and carbon fibers are pressed into near-net-shape components under specific pressure and temperature conditions. This creates components with enormous strength, even with the thinnest wall thicknesses. Innovative prefabricated products also open up new possibilities for the implementation of complex shapes made of high-temperature materials.
With multiaxial press technology, Gsell has developed a unique technology for manufacturing products made of fiber-reinforced thermoplastics. Our press technology can be used to manufacture slim, highly rigid components from high-performance plastics. Plastic and carbon fibers are pressed into near-net-shape components under specific pressure and temperature conditions. This creates components with enormous strength, even with the thinnest wall thicknesses. Innovative prefabricated products also open up new possibilities for the implementation of complex shapes made of high-temperature materials.
THE BENEFITS THAT GSELL OFFERS YOU
Near-net-shape components made of fiber-reinforced thermoplastics
Ideal for slim and highly rigid components
Suitable for complex shapes
Over 50% fiber content
Optimal fiber orientation according to the load direction
Component geometries with undercuts in the end forming direction
THERMOFORMING
Thermoforming semi-finished products
Small fixtures that are optimally designed for your product are built using a processor-specific apparatus design. Tubes, brackets or special profiles are refined for you using a precisely controlled heat supply. Gsell can preform a sharp tip on a tube or form 3D geometries. Our extensive experience means we offer you a high level of expertise and reproducible processes.
Small fixtures that are optimally designed for your product are built using a processor-specific apparatus design. Tubes, brackets or special profiles are refined for you using a precisely controlled heat supply. Gsell can preform a sharp tip on a tube or form 3D geometries. Our extensive experience means we offer you a high level of expertise and reproducible processes.
THE BENEFITS THAT GSELL OFFERS YOU
Suitable for all thermoplastic polymers, fluoropolymers and high-temperature materials such as PEEK
Form a collar or flange, shape a tip, widen a tube
Coil, taper, round off
Kink-free bending, create bellows
CNC PORTAL MILLING
Efficient processing of large-area sheets
Using our modern portal milling machines with large clamping surfaces, we mill a wide variety of components very efficiently, mainly from thermoset laminate sheets, and where necessary we do so around the clock. This means that we are also optimally equipped for large-scale producation. A generously sized air extraction system also ensures working conditions with reduced odor and dust for the benefit of our employees.
Using our modern portal milling machines with large clamping surfaces, we mill a wide variety of components very efficiently, mainly from thermoset laminate sheets, and where necessary we do so around the clock. This means that we are also optimally equipped for large-scale producation. A generously sized air extraction system also ensures working conditions with reduced odor and dust for the benefit of our employees.
THE BENEFITS THAT GSELL OFFERS YOU
Clamping area (2,100 x 3,700 mm)
Dry machining of fiber-reinforced plastics
High degree of automation
Additive manufacturing
Technology Innovation in 3D-Printing: GSELL 3D-Forming
The additive manufacturing process for carbon fiber reinforced polymer (CFRP) medical devices is revolutionizing 3D-Printing. With this technology, the carbon fibers can be optimally aligned to the mechanical loads. At high speed, a 3D printed blank is created layer by layer, and then processed with downstream processes to the final CFRP instrument. The result is maximum strength in minimum space.
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The additive manufacturing process for carbon fiber reinforced polymer (CFRP) medical devices is revolutionizing 3D-Printing. With this technology, the carbon fibers can be optimally aligned to the mechanical loads. At high speed, a 3D printed blank is created layer by layer, and then processed with downstream processes to the final CFRP instrument. The result is maximum strength in minimum space.
THE BENEFITS THAT GSELL OFFERS YOU
Cost-efficiency – compared to traditional manufacturing methods
Design opportunities – new ways to develop products, ideal for detailed and thin-section components
Sustainable production - short printing time and zero material waste
Maximum strength - high quality and dimensional stability
Full production – small quantities up to several thousand pieces